Solutions for Aluminium Industries

FS International is actively engaged in delivering high-end technical solutions & supply chain services at the doorstep of Aluminium Foundry Industries. Everything we perform is backed by a skilled & knowledge-based team. We are committed to make Aluminium melting & die-casting process easier.

Our Markets

  • Primary and Secondary smelters

  • Extrusion Plants

  • Die-Casters

  • Our working Zones

    Refractory Lining Solutions for Furnaces Ladles

  • Dry neutral ramming mass for Induction furnaces for Aluminium melting

  • Wide range of Castables  [both wettable & non-wettable] for lining & repair of all kinds of castable furnaces and transfer ladles 

  • Non-wettable mastic patching material.

  • Metal Treatment Solutions

    We offer wide range of efficient Cleaning and Drossing Fluxes involving:

  • Powder fluxes

  • Granulated fluxes

  • Furnace wall cleaning fluxes

  • Advantages of Cleaning & Drossing Fluxes

  • Best in class & wide range of metal cleaning fluxes

  • Reduces metal loss in dross thus improves metal yield

  • Environmentally friendly products

  • Helps in reducing landfills

  • Advantages of Furnace wall cleaning Fluxes

  • Decrease the slag accumulated on the furnace linings and underneath

  • Damage to the furnace is reduced

  •  Increases the service life of the furnace 

  • Save the labor and power loss in furnace cleaning due to frequency of cleaning is minimized

  • Element removal Fluxes involving

    Na
    removal Fluxes
    Ca
    removal Fluxes
    Mg
    removal Fluxes
    Na & Ca
    free cleaning & drossing fluxes

    Advantages

  • Range of fluxes aids in eliminating “Na”, “Ca” & “Mg” removal to improve melt quality & metallurgical properties.

  • “Na” & “Ca” free fluxes helps in further improving melt cleaning efficiency.

  • Flux & Master alloys for improving Mechanical & Metallurgical properties

    Properties

  • “TiB” based grain refining fluxes.

  • “AlTiB (5:1)” master alloys for grain refinement available in Coil,Cut rod & Waffle.

  • “AlTi (5% & 10%)”  master alloys for grain refinement available in Ingots & Waffles

  • “AlSr 10%” master alloys for modification purposes available in Cut rods,waffle & Ingots.

  • “AlB(3%, 5% & 8%)” available in Ingots & waffles.

  • “Na” based powder or Granulated fluxes for modification purposes

  • “B” salt-based tablets for grain refiner

  • Special Master Alloys:

    List

  • “AlMn(10%, 20% & 30%)” available in Ingots.

  • “AlFe(10%, 20%)” available in Ingots.

  • “AlMg(10%, 20%)” available in Ingots.

  • “AlCr(5%, 10% & 20%)” available in Ingots.

  • “AlZr(5% & 10%)” available in waffles & ingots.

  • “AlNi( 5% & 10%)” available in Ingots.

  • “AlSi(10%,30% & 50%)” available in Ingots.

  • “AlCu(10%, 20% & 30%)” available in Ingots.

  • Degassing systems & Degassing shapes

    Nitrogen / Argon Degassing Machines

  • “AlMn(10%, 20% & 30%)” available in Ingots.

  • “AlFe(10%, 20%)” available in Ingots.

  • “AlMg(10%, 20%)” available in Ingots.

  • “AlCr(5%, 10% & 20%)” available in Ingots.

  • “AlZr(5% & 10%)” available in waffles & ingots.

  • “AlNi( 5% & 10%)” available in Ingots.

  • “AlSi(10%,30% & 50%)” available in Ingots.

  • “AlCu(10%, 20% & 30%)” available in Ingots.

  • Salt-based degassing tablets

  • “ N2” based degassing tablets

  • “Hexa-Chloroethane” based degassing tablets

  • Degassing Shapes

  • Graphite based rotors/impellors, shafts & baffles with different designs and sizes

  • Long-life Silicon carbide-based rotors/impellers, shafts & baffles with different designs and sizes

  • Metal Transfer & Transport systems

    Refractory/Ceramic based transfer ladles

  • Promotes melt cleanliness

  • Lower energy costs by reducing heat loss

  • Improved process efficiency by reducing preheating time & faster turn around

  • Tape Cone for furnances.

  • Launder & Spout Systems including,

  • Precast Non-wettable launders

  • Refractory lining based launders

  • Ready to use Patching material, gives improved safety and energy- efficiency

  • Metal filtration

    Metal filtration

    Ceramic foam filter - Silicon Carbide (SiC) Variable sizes
    10, 20 & 30 PPI's
    Ceramic foam filter - Alumina Variable sizes
    10, 20, 30 & 40 PPI's
    Fibre-mesh Filters Customized sizes

    Advantages

  • Scrap control

  • Boost to productivity

  • Quality improvement

  • Surface finish & coating solutions

    Launder & Refractory coatings

  • Water based Non-Wettable Refractory Coatings

  • Non-Wettable Zirconium based Coatings

  • Boron Nitride based non-wettable coatings

  • Ingot Mould & Tool Coatings

  • Conventional coatings.

  • Long Life coatings.

  • Long life Wheel mould coatings

  • Die-coat's for die casters

  • Conventional die-coat's for GDC & LPDC

  • Long-life die-coat's for GDC & LPDC

  • Water-based die-lube's for HPDC

  • Graphite & Graphite-free plunger lubes for HPDC

  • Plunger beads for HPDC foundries

  • Anti-Soldering release agents

  • Acid based Anti-welding greases

  • Tool Coatings

  • Conventional & Long-life tool coatings

  • LPDC stalk-tube coatings

  • Lubricating Tool coatings

  • Ceramic insulating ladle coatings

  • Special Coatings Aluminium Industries

  • Highly Insulated riser coatings for GDC & LPDC

  • Alumina based Coatings

  • Solvent based coatings for sand cores to control shrinkages

  • Tellurium based chilling coatings

  • Wide range of solvent & Water based coatings for sand cores surface finish

  • Core Joint adhesives (Hot to Hot & Hot to Cold conditions)

  • Sand core release agents

  • Extrusions Solutions

    We offer following range of products:

  • Solutions for Flow control in Extrusion Plants

  •  Hot top rings

  •  Floats

  • Bottom rings

  • Control pins

  • Filter Holder

  • Basin

  • Surface treatment Solutions

    We offer following range of products:

  • Stainless Steel Shots for shot blasting (both casted & cut wire shots)

  • Brass Shot Granules 

  • Alumina Grit - All Sizes 

  • Glass beads – All Sizes 

  • Soft Iron powder specially designed for blasting of Dies & Moulds

  • Advantages

  • Bright metallic surface of finished components

  • Achieves specific surface profile requirements

  • Dust generated is significantly reduced, lowering costs of disposal

  • Temperature measuring sensors

    Qualties

  • Thermocouple's

  • Thermocouple wires

  • Protection tubes

  • GraphiteSilicon Carbide

  • Resistance Temperature Detector (RTD)

  • Pyrometer's

  • Reach Us Now

    Experience, Commitment and Passion for the foundry industry are what describe us in the most apt manner.

    Are you also passionate to improve the foundry operations and struggling with a lack of effective solutions? We are here, to work with you closely in a strategic and effective manner.

    We are there to liten 24/7. Feel free to get in touch

    Copyright © 2022 FS International || Design, Develop and Maintained By Dgtlinnovation.in